Capabilities in LED Lighting
Heatron LED Integration helps lighting fixture manufacturers conquer integration challenges by presenting new insights and options throughout the development cycle. Our endlessly inventive development team incorporates expertise in thermal modeling, mechanical design, electrical design and optical design.
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For standard products, customized stock modules or custom design services, Heatron’s unique lighting capabilities consistently deliver a higher-performance product through a development process that lowers costs and speeds time-to-market.
Engage with Heatron
Heatron has developed a phased approach engagement process that guides all product development from engineering review to delivery through established stage-gates. This process applies when we develop standard products, customize products for our customers, or design to your specifications.
- Engineering Review: Form and function, specifications, regulatory requirements
- Lighting Design and Prototyping: Optimization, performance vs. cost trade-offs
- Simulation and Analysis: 3D modeling, design for performance
- Final Integration: Fine tuning, finishing, design for manufacture
- Certification Testing: LM-79, LM-80, LM-82, UL certification, IP rating
- Product Testing: Compare alternatives to maximize performance
Custom Design and Development
Heatron takes a complete systems approach to identify intelligent solutions for a wide range of integration issues. We give you direct access to our design engineers who work with you to identify your performance criteria. By bridging the gap between original concept and product realization, we accelerate the launch of new products that become recognized market leaders.
At every stage of development we conduct comprehensive design and performance testing, including 3D models to visualize your product from every angle for maximum performance while driving out waste.
Heatron designs and manufactures custom LED modules as one process. Versatile, robust and efficient, Heatron’s standard LED lighting modules offer OEMs greater flexibility to design the luminaire of their dreams or as a starting point for a fully custom design.
By taking advantage of Heatron’s expertise in design, manufacturing and the market certification process, our customers gain the confidence they need to move forward quickly.
Luminaires that incorporate Heatron’s innovative platform technology are easily upgraded, allowing faster product and performance upgrades for luminaire manufacturers.
SMT Manufacturing and Assembly
Heatron’s controlled LED lighting manufacturing process delivers simpler, faster throughput and smaller, higher density component placement. This gives us the ability to lower production costs and time-to-market for our customers.
- Tight tolerances: within ± 0.001”
- Reduced material and handling costs
- Lighter, smaller profile
- Superior mechanical performance
High-speed, high-volume production.
30 Years of Manufacturing Excellence
Heatron has been manufacturing custom LED lighting assemblies since 2002, and MCPCBs for over 30 years. Our state-of-the-art LED assembly facility is located in Erie, Pennsylvania.
Heatron custom designs are manufactured to the standards required by customer specifications. Our off-the-shelf LED modules and boards are constructed to the specifications listed below. See individual product details for exact certifications by product, and contact us to ask us about specialty certifications you don’t see here.
- UL Certification
- IP Rating
Heatron is an ISO 9001:2008 certified company.
Heatron custom LED lighting modules are proudly made in the USA.