Heatron|Assembly Lighting Capabilities from Heatron

Heatron offers complete turn-key light engine assemblies manufactured to your specifications. Our applications knowldge and ready access to a wide variety of componenet level LEDs will reduce your design time and simplilfy your supply chain.

• Our production capacity and experienced personnel guarantee we can increase your ability to be responsive to your customers' product demands. Heatron has built-in production flexibility to take care of the simplest assembly project, or we can create custom work cells to handle more complex, high volume needs.

• Our automated hot bar soldering and pick and place capabilities dramatically reduce production time and costs by eliminating unnecessary manual processes.
• Product quality and consistency are improved with our full SMT assembly operation and reflow capabilities.

Why Heatron?

• We process metal boards, not FR4. Heatron does not thermally overstress the LEDs and typically reflows at cooler temperatures and shorter times than the manufacturer's recommended soldering profile. Our processes are tuned for metal boards and our knowledge base grounded in IMS (Insulated Metal Substrate) PCBs which have different reflow characteristics than FR4. LEDs can be easily stressed during reflow and the damage not become apparent until they are operating in the field. IMS is our business.

• We understand our customer's product because we know LEDs inside and out. Our active involvement with your product from concept to design, to production builds a familiarity and understanding that can catch potential problems and provide solutions before they are produced and shipped.
• We have the most well developed binning system in the industry. Our customers depend on us to identify and separate CCT, brightness and sometimes voltage bins. Heatron personnel operate daily with this knowledge as standard practice. The number of available bins and LED manufacturers creates chaos with other assembly plants.

• Heatron is flexible. We will build your proof-of-concept models, prototypes, and full production runs.
• We handle odd shape boards well (round, oval, etc.)
• Tighter placement tolerance than the competition ( we can meet the requirements of most geometric tolerances)