Products & services

Ceramic Core Alumina (Al2O3) Heater

• High-temperature heater up to 1000°C
• High compression strength.
• Very hard and wear resistant.
• Superior material flexibility and bend strength.
• Excellent size and shape capability.
• Precise, repeatable pattern and distributed wattage.

Ceramic Core Aluminum Nitride (AlN)

• High-temperature heater up to 1000°C
• Excellent thermal conductivity and uniformity.
• Hard, dense, non-porous, high purity substrate.
• Superior moisture and chemical resistance.
• Excellent size and shape capability.
• Precise, repeatable pattern and distributed wattage.

Clearview™ Transparent Heating Elements

The Clearview optically clear heater allows continuous high definition operation of device monitors and view ports in low temperature and high-moisture environments. Typically used in LCD screen heaters, monitors, displays, lenses and other applications that require a high degree of light transmission.

• High efficiency
• Quick thermal response
• Minimal power consumption
• High design flexibility
• Manufactured in class 10000 clean room

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Constant Flow Heated Hose Elements

The Heatflex Constant Flow flexible heated hose technology provides a temperature regulated flexible conduit for delivery of a media with high viscosity or material that is a solid at ambient temperature.

• Teflon liner for higher operating temperatures and high flow rates
• Outer insulation jacket provides quick heat up and stable product temperature
• Variety of diameters and lengths
• Variety of wattage and watt density
• Operating temperature up to 150°C

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Deep Drawn Cartridge Heatering Elements

High altitude. High stress. High performance. The seamless metal jacket on this specialized cartridge heater is formed from a single sheet of metal, resulting in superior sheath integrity for high altitude and high stress applications. Deep drawn eliminates risk of weld failure when equipment reliability is of vital concern. Contact Heatron for a design consultation to select the right set of options for your application.Download Datasheet

Dicing Services

Heatron has diced our own thick film circuits for years. Put our saws to work for you. Our fleet of ADT 7200 series dicers can easily handle the accuracy your application requires.

• 200mm maximum diameter
• Silicon substrates
• Alumina (Al2O3) substrates
• Aluminum Nitride (AlN) substrate

Dicing Capabilities

• 200mm maximum diameter
• Silicon substrates
• Alumina (Al2O3) substrates
• Aluminum Nitride (AlN) substrates
• Other Ceramic substrates

DuPont™ Kapton® Polyimide Film & all-Polyimide Etch Foil Heaters

Ultra Thin. Low Mass. DuPont™ Kapton® Polyimide Film and All-Polyimide flexible etched foil heaters are ideal for applications requiring low outgassing, operating in extreme environments or where space and weight allowances are limited. The material has high dielectric strength and excellent dimensional stability for higher watt density and temperature applications, while providing lower operating costs and increased throughput.

• Very thin
• Superior tensile strength
• Low outgassing
• High dielectric strength
• Flexible circuit design
• Precise heat distribution
• Ideal for extreme temperature environments

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Etched Mica Heaters

Heatron etched mica heaters offer an operating temperature range of -150°C to 500°C. A good choice for larger dimensions, tight traces and high watt density give you a greater level of performance control. Mica heaters are rigid, and have minimal out-gassing after first power up. Mounting holes ensure even application of heat.

• Highest watt density flex heater
• Highest operating temperature flex heater
• Distributed wattage allows for higher watt density at edges
• In-house assembly of leads and attachments available
• Zoned wattage, dual voltage, integrated sensors available

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Gas Line and Pump Line Heaters

Custom-fitted heating jackets for gas delivery and pump line systems eliminate cool spots and condensation issues in complex installations. Our heater systems are modular and easy to install, reducing downtime. Available for a range of pipe diameters and operating temperatures. System complexity is no problem. Flame rating up to 94 V-0 available.

• Uniform heating up to 200°C
• Custom designed for each installation
• Modular systems reduce inventory on hand
• Range of fastener, sensor, thermostat and fuse options
• Foam or formed silicone rubber options
• 94HB and 94V-0 Flame Rating Available
• Manufactured in the USA

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Heat Exchanger Heating Elements

Quickly and safely transfers heated liquids, gases and oils. Heatron’s heat exchanger consists of a high-density cartridge heater encased in a metal jacket with ports for transfer of medium to be heated. The compact design provides higher watt density and dielectric strength compared with tubular versions. Contact Heatron for a design consultation to select the right set of options for your application.Download Datasheet

High Density Cartridge Heating Elements

Heatron high density cartridge heatering elements excel in performance and durability. Using value-added controls, specialized coatings and finishes, and optimized design, Heatron creates the right balance of performance and features to meet your specification and budget requirements. Contact Heatron for a design consultation to select the right set of options for your application.

• More options for higher performance heaters
• Internal thermostats, thermal fuses, thermocouples and temperature sensors
• Non-Stick Coating
• Controlled Heat Profile
• Electropolish and passivation

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Immersion Cartridge Heating Elements

Water, water-soluble and low viscosity fluid heater. Compact immersion cartridge heaters are designed for minimal assembly and ease of service in the field. With smaller fittings than tubular versions, tight spaces won’t pose a problem for these high performance immersion cartridge heaters. Contact Heatron for a design consultation to select the right set of options for your application.Download Datasheet

Polyester Etched Foil Heating Elements

An economical alternative for low-temperature, larger-scale applications. HEATFLEX polyester heaters are constructed using an etched foil heating element. Advanced circuit imaging combined with chemical etching allows designers the flexibility to distribute wattage while creating multiple heat patterns in a single heater. Contact Heatron for a design consultation to select the right set of options for your application.

• Precise heat distribution
• Superior tensile strength
• Low outgassing
• High dielectric strength
• Flexible circuit design
• Elimination of edge loss due to distributed wattage compensation
• Multiple layers possible

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Silicone Etch Foil Heaters

Efficient. Reliable. Flexible. Combine the structural stability and flexibility of silicone rubber with the precise heating controls of etched foil, and you get Heatron's silicone etch foil heaters. The high-strength fiberglass reinforced silicone rubber housing can be vulcanized to conform to the contours of diversely shaped parts. Flexible silicone rubber heaters offer up to twice the wattage of wire wound options.

• Elimination of edge loss due to compensation using distributed wattage
• Complex heat distribution
• Variety of wattage and watt density
• Great heat coverage
• Excellent circuit repeatability
• Flexible heating elements can fit a number of custom applications

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Silicone Wire Wound Heaters

Rugged. Reliable. Accurate. High-strength fiberglass reinforced silicone rubber gives the wire wound heater dimensional stability without sacrificing flexibility. Moisture and chemical resistant, HEATFLEX can be vulcanized to conform to the contours of irregularly shaped parts, equipping our wire wound heating elements with the exceptional ability to fit over your custom component and follow compound curves.

• High watt densities
• Excellent repeatability
• Better choice for high flex applications
• Flexible heaters adapt to contoured surfaces with ease
• Freeze protection and condensation prevention
• Resistant to many chemicals
• Economically facilitates high resistance applications and heater sizes not lending themselves to the etching process
• Global agency approvals: UL, CSA, TUV on most configurations.

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Specialty Heating Elements

Integrated heat sink for fast heat dispersion and longer life. Quickly diffuse heat while maintaining a lower sheath temperature in closed environments by maximizing the heater’s surface area in contact with the air. Heatron’s hybrid heater is ideal for fast heat dispersion using forced convection. Contact Heatron for a design consultation to select the right set of options for your application.Download Datasheet

Thick Film Aluminum (Al)

• Steady, low heat up to 150°C
• Excellent thermal conductivity
• Low thermal resistance
• Fast ramp-up and cool-down
• High temperature uniformity
• Flexible and bendable to 90°
• Precise, repeatable heating pattern
• Distributed wattage

Thick Film Nozzle Heater

• Printed circuit on aluminum block
• Eliminates separate cartridge heater
• Reduces thermal differential substantially
• Less variation in tip temperature
• Uniform block temperature
• Highly customizable to your specifications
• Easy assembly to existing components

Thick Film Stainless Steel

• Low-profile heater up to 650°C
• Small, thin profile with exceptional flatness.
• Ability to be laser cut or machined to specifications.
• May be flexed or bent to 90° at non-insulated joints.