Specialty Heating Elements | High-Performance Cartridge Heaters by Heatron

Heatron’s specialty heating elements are custom designed and manufactured to meet demanding performance goals where standard heating solutions are not sufficient. As an OEM partner, our engineering foresight delivers precise thermal control, reliability, and efficiency for complex operating environments like advanced heat dispersion to improve thermal performance and extend heater life. Heatron teams with customers for application-specific heaters that align with exact operating conditions, system constraints, and performance objectives.
- Integrated heat sink for faster heat dispersion and longer life
- Increased surface area reduces sheath temperature in closed systems
- Optimized for rapid forced-convection heat transfer
- Hybrid design for efficient thermal performance
Explore Heatron’s customizable options for transforming visions into high performance solutions and contact us for a design consultation.
Overview:
- UL E91597 (UL 499)
- CSA LR66355-1 (CSA-C22.2)
- TUV* EN60335-1/A11 and EN61010-1A2
* This approval gives Heatron the option of CE marking. Heatron offers an extensive UL option list and builds to UL 6061/IEC-60601 standard.
Design Options
- Sheath: 304 stainless steel, 316L stainless steel, Incoloy®
- Lead Exit: straight, right angle, elbow, double ended
- Lead Wire: fiberglass, silicone, Teflon®, straight pins
- Outer Jacket: stainless steel braid, stainless steel cable, strain relief spring, silicone, fiberglass, steatite ceramic beads
- End Seal: mica, ceramic, silicone, Teflon®, epoxy
- Fittings: silicone rubber overmold, post terminal, UL listed plug, conduit box
- Lead: crimped on, swaged in, no-heat extension
Insulation and heater materials available with UL, CSA or Mil Spec recognition.
Value Added Controls
- Controlled Heat Profile: custom distributed wattage heat profile
- Over-temperature controls: internal thermostats, thermal fuses and temperature sensors
- Internal thermocouple: type and location is design specified
More Options
- Low leakage current
- Dual voltage
- Dual wattage
- Ground wires
- Three phase power
- Centerless grinding
- Special marks and labeling
Specifications
Nominal Diameter (in.) | 0.25 | 0.375 | 0.5 | 0.625 | 0.75 |
|---|---|---|---|---|---|
Nominal Diameter (mm) | 8.0 | 10.0 | 12.5 | 16.0 | 20.0 |
Maximum Amps | 4.4 | 7.2 | 9.7 | 23 | 23 |
Maximum Volts | 240 | 480 | 480 | 480 | 480 |
Watts** | Download brochure for details. | ||||
Maximum Length (in.) | 36 | 48 | 60 | 72 | 72 |
Maximum Length (mm) | 915 | 1,220 | 1,520 | 1,830 | 1,830 |
- Amperage data determined by current capability or internal parts and lead wire. Contact Heatron for specifications beyond range given.
- Wattage is a function of voltage and added controls. Find wattage maximums and minimums in the downloadable brochure. Contact Heatron for specifications beyond those listed in brochure.
- Medical: molecular diagnostics, incubators
- Industrial: forced air heating, land remediation