MADE IN THE USA

Etched and Wire Wound Heating Elements

Heatron is a global leader in the design and manufacture of electric heating elements and circuits. Heatron custom-designed heating elements include thick film metal and ceramic, flexible silicone, DuPont™ Kapton® Polyimide Film or all-Polyimide etch foil heaters, etched mica, cartridge heaters and specialty heaters.

We have extensive experience building to FDA and MIL-SPEC standards, and offer the process control, documentation, and knowledge of agency requirements that is essential in today's tightly regulated environment. ISO 9001. To learn more about our custom designed heater applications visit one of our product pages below, or contact a heating specialist.

DuPont™ Kapton® Polyimide Film & all-Polyimide Etch Foil Heaters

Ultra Thin. Low Mass. DuPont™ Kapton® Polyimide Film and All-Polyimide flexible etched foil heaters are ideal for applications requiring low outgassing, operating in extreme environments or where space and weight allowances are limited. The material has high dielectric strength and excellent dimensional stability for higher watt density and temperature applications, while providing lower operating costs and increased throughput.

  • Very thin
  • Superior tensile strength
  • Low outgassing
  • High dielectric strength
  • Flexible circuit design
  • Precise heat distribution
  • Ideal for extreme temperature environments
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Etched Mica Heaters

Heatron etched mica heaters offer an operating temperature range of -150°C to 500°C. A good choice for larger dimensions, tight traces and high watt density give you a greater level of performance control. Mica heaters are rigid, and have minimal out-gassing after first power up. Mounting holes ensure even application of heat.

  • Highest watt density flex heater
  • Highest operating temperature flex heater
  • Distributed wattage allows for higher watt density at edges
  • In-house assembly of leads and attachments available
  • Zoned wattage, dual voltage, integrated sensors available
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Gas Line and Pump Line Heaters

Custom-fitted heating jackets for gas delivery and pump line systems eliminate cool spots and condensation issues in complex installations. Our heater systems are modular and easy to install, reducing downtime. Available for a range of pipe diameters and operating temperatures. System complexity is no problem. Flame rating up to 94 V-0 available.

  • Uniform heating up to 200°C
  • Custom designed for each installation
  • Modular systems reduce inventory on hand
  • Range of fastener, sensor, thermostat and fuse options
  • Foam or formed silicone rubber options
  • 94HB and 94V-0 Flame Rating Available
  • Manufactured in the USA
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Silicone Etch Foil Heaters

Efficient. Reliable. Flexible. Combine the structural stability and flexibility of silicone rubber with the precise heating controls of etched foil, and you get Heatron's silicone etch foil heaters. The high-strength fiberglass reinforced silicone rubber housing can be vulcanized to conform to the contours of diversely shaped parts. Flexible silicone rubber heaters offer up to twice the wattage of wire wound options.

  • Elimination of edge loss due to compensation using distributed wattage
  • Complex heat distribution
  • Variety of wattage and watt density
  • Great heat coverage
  • Excellent circuit repeatability
  • Flexible heating elements can fit a number of custom applications
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Silicone Wire Wound Heaters

Rugged. Reliable. Accurate. High-strength fiberglass reinforced silicone rubber gives the wire wound heater dimensional stability without sacrificing flexibility. Moisture and chemical resistant, HEATFLEX can be vulcanized to conform to the contours of irregularly shaped parts, equipping our wire wound heating elements with the exceptional ability to fit over your custom component and follow compound curves.

  • High watt densities
  • Excellent repeatability
  • Better choice for high flex applications
  • Flexible heaters adapt to contoured surfaces with ease
  • Freeze protection and condensation prevention
  • Resistant to many chemicals
  • Economically facilitates high resistance applications and heater sizes not lending themselves to the etching process
  • Global agency approvals: UL, CSA, TUV on most configurations.
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Clearview™ Transparent Heating Elements

The Clearview optically clear heater allows continuous high definition operation of device monitors and view ports in low temperature and high-moisture environments. Typically used in LCD screen heaters, monitors, displays, lenses and other applications that require a high degree of light transmission.

  • High efficiency
  • Quick thermal response
  • Minimal power consumption
  • High design flexibility
  • Manufactured in class 10000 clean room
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Heatron Polyester Etched Foil Heating Elements

Polyester Etched Foil Heating Elements

An economical alternative for low-temperature, larger-scale applications. HEATFLEX polyester heaters are constructed using an etched foil heating element. Advanced circuit imaging combined with chemical etching allows designers the flexibility to distribute wattage while creating multiple heat patterns in a single heater. Contact Heatron for a design consultation to select the right set of options for your application.

  • Precise heat distribution
  • Superior tensile strength
  • Low outgassing
  • High dielectric strength
  • Flexible circuit design
  • Elimination of edge loss due to distributed wattage compensation
  • Multiple layers possible
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Heatron constant flow heated hose element

Constant Flow Heated Hose Elements

The Heatflex Constant Flow flexible heated hose technology provides a temperature regulated flexible conduit for delivery of a media with high viscosity or material that is a solid at ambient temperature.

  • Teflon liner for higher operating temperatures and high flow rates
  • Outer insulation jacket provides quick heat up and stable product temperature
  • Variety of diameters and lengths
  • Variety of wattage and watt density
  • Operating temperature up to 150°C
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