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Heat Exchanger Heating Elements | High-Performance Cartridge Heaters by Heatron
Heatron’s heat exchanger heating elements feature a high-density cartridge design that delivers efficient, reliable heat transfer for liquids, gases, and oils. Encased in a durable metal jacket, these compact, high-performance solutions offer greater watt density and dielectric strength than tubular alternatives, helping optimize system performance. Explore Heatron’s customizable options for transforming visions into high performance solutions and contact us for a design consultation.
Overview:
- UL E91597 (UL 499)
- CSA LR66355-1 (CSA-C22.2)
- TUV* EN60335-1/A11 and EN61010-1A2
* This approval gives Heatron the option of CE marking. Heatron offers an extensive UL option list and builds to UL 6061/IEC-60601 standard.
Design Options:
Sheath: 304 stainless steel, 316L stainless steel, Incoloy®
Lead Exit: straight, right angle, elbow
Lead Wire: fiberglass, silicone, Teflon® , straight pins
Outer Jacket: stainless steel braid, stainless steel cable, strain relief spring, silicone, fiberglass
End Seal: mica, ceramic, silicone, Teflon®, epoxy
Mountings: flange, UL listed plug
Lead: crimped on, swaged in, Special Coatings: electropolish, passivation
Insulation and heater materials available with UL, CSA or Mil Spec recognition.
Value Added Controls:
- Over-temperature controls: internal thermostats, thermal fuses and temperature sensors
- Internal thermocouple: type and location is design specified
Construction Options
- Ports located and configured to customer fittings in any location and can be flared to ensure secure, clamped connections.
- Thermal wells with fittings for mounting thermocouples, thermistors, RTDs or other temperature controlling devices.
- Mounting pads for disc thermostats or other thermostats welded to the heat exchanger.
- Ground wire can be internally connected in a heater or a ground lug welded to the heat exchanger.
- Mounting brackets designed to customer specifications, including over-the-side design for non-pressurized systems.
Specifications
Nominal Diameter (in.) | 0.25 | 0.375 | 0.5 | 0.625 | 0.75 |
|---|---|---|---|---|---|
Nominal Diameter (mm) | 8.0 | 10.0 | 12.5 | 16.0 | 20.0 |
Maximum Amps | 4.4 | 7.2 | 9.7 | 23 | 23 |
Maximum Volts | 240 | 480 | 480 | 480 | 480 |
Watts** | Download brochure for details. | ||||
Maximum Length (in.) | 36 | 48 | 60 | 72 | 72 |
Maximum Length (mm) | 915 | 1,220 | 1,520 | 1,830 | 1,830 |
- Amperage data determined by current capability or internal parts and lead wire. Contact Heatron for specifications beyond range given.
- Wattage is a function of voltage and added controls. Find wattage maximums and minimums in the downloadable brochure. Contact Heatron for specifications beyond those listed in brochure.
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